自動化組裝線效益分析及試產改善之研究—以Ｉ公司PCBA組裝線改造為例

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题名:	自動化組裝線效益分析及試產改善之研究—以Ｉ公司PCBA組裝線改造為例
作者:	謝百彥;Hsieh, Pai-Yen
贡献者:	工業管理研究所在職專班
关键词:	自動化;客製化;模組化;標準化;Automation;customization;modularization;standardization
日期:	2024-07-03
上传时间:	2024-10-09 15:16:54 (UTC+8)
出版者:	國立中央大學
摘要:	本研究探討如何利用模組化、標準化設計於自動化組裝線創造效益，最終實現自動化組裝線改造價格比起購買全新機降低46%成本，同時評估人工組裝與自動組裝差異並計算投資回收期作為公司高層決策依據。隨著工業4.0發展公司投資自動化取代人力也成為趨勢，尤其是在人力密集的組裝製程，自動化導入解決訂單預測不準問題，可避免人力短缺或人力過盛且能提高品質、增加效率、提高客戶滿意度等好處，但客製化自動化機台往往在機台安裝後調試階段花費許多時間影響量產時程，為了解決此問題研究將透過I公司相關單位及自動化廠商意見，使用人、機、料、法整理問題並進行試產改善，最後利用設備綜合效率(OEE)進行調機試產階段的指標監控，結果顯示產能效率、機台稼動率、機台良率皆有所提升達到量產水準，研究將為未來海外廠進行相同改造機台提供參考加速整體試產調試速度。;This study explores how to use modular and standardized design to create benefits for automated assembly line, and ultimately achieve a 46% cost reduction in the price of rebuilding automated assembly machines compared to purchasing a new machine. At the same time, it evaluates the difference between manual assembly and automatic assembly and calculates the Return On Investment as a company The basis for high-level decision-making. With the development of Industry 4.0, it has become a trend for companies to invest in automation to replace manpower, especially in labor-intensive assembly processes. The introduction of automation can solve the problem of inaccurate order forecasts, avoid manpower shortages or excess manpower, and can improve quality, increase efficiency, and increase customers satisfaction and other benefits, but customized automation machines often spend a lot of time in the debugging stage after machine installation, which affects mass production. In order to solve this problem, the research will cooperate with relevant department in I company and automation manufacturers to analyze people, machines, materials and environment method to sort out the problems and make improvements, and finally use the overall equipment efficiency (OEE) to monitor the indicators during the commissioning and trial production stage. The results show that the production efficiency, machine utilization rate, and machine yield rate have all improved to reach mass production levels. Research It will provide a reference for future overseas factories importing same rebuilding automated assembly machines.
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